PCB Assembly
ISO 9001:2015 | AS9100 Rev. D Certified | IPC-A-610 CLASS 1-2-3 | J Std 001E Class I, II, and III
Printed circuit board assembly (PCBA) is the process of constructing a complete board with all soldered and installed electronic components, encompassing resistors, diodes, transistors, and more. We offer comprehensive circuit board assembly services, utilizing surface mount, through hole, and mixed technology approaches to cater to both full turnkey and consigned pcb circuit board assembly needs. Our capabilities extend to various board types including those with metal cores, electromechanical assemblies, and box build assemblies, tailored to meet custom requirements ranging from prototype quantities to large-scale production orders.
As a prominent printed circuit board assembly manufacturer based in California, USA, we leverage advanced technologies and adhere to international quality standards throughout the entire PCB assembly process. This enables us to maintain control over every aspect of production, ensuring a seamless PCB board solution in-house.
Our expertise covers a diverse product mix, from manufacturing high-density count back panels to comprehensive layout designs that incorporate blind, micro, and buried vias. Whether you're looking to understand Printed circuit board assembly costs, design considerations such as lead-free PCB assembly, or require small volume PCB assembly services, we provide tailored solutions to meet your specific needs.
PCB Assembly Services
We specialize in providing top-notch printed circuit board assembly (PCBA) services tailored to custom specific requirements. Our experienced team of circuit board assembly experts ensures precise and efficient PCB assembly using the latest tools and technologies. As a trusted printed circuit board assembly manufacturer, we prioritize quality, reliability, and on-time delivery. Whether you need custom, small volume or lead-free PCB assembly, we guarantee reliable results and customer satisfaction.
Our Printed Circuit Board Assembly Capabilities
Capability | Standard |
---|---|
Assembly Types: | Surface mount (SMT), Single & double-sided SMT/PTH, Mixed Technology (SMT/Through-hole), Large parts on both sides |
Solder Types: | Leaded, ROHS compliant |
PCB Types: | Single-sided PCBs, Double-sided PCBs, multi-layer PCBs |
Board Type: | Rigid, Metalcore, Flexible Rigid-Flex |
Alter/Rework: | Ball Grid Array replacement station, IR rework station |
Quality Checking: | AOI checking, Visual inspection, BGA Placement- X-Ray checking |
Parts Procurement: | Turnkey, Biased Turnkey, Kitted/ Consigned |
Components: | Passive components, Connectors, Terminals |
Stencils: | Nano-coating, Laser-cut stainless steel |
Lead Times: | 1-2 weeks,4-7 days and Scheduled deliveries |
Volume: | Engineering prototype |
PCB Assembly Process and Technology
THT (Through-hole technology) assembly process
In this process, holes are made into PCBs. Pin-through-hole components are inserted into it by soldering.
These include the following steps:
Step 1 : Check the client's circuit board design documents and accordingly organize and fix all the components.
Step 2 : Checking and rectification. Plug boards and components together.
Step 3 : Wave soldering is done at a high temperature and by moving the circuit boards in the liquid solder via waving.
SMT (Surface-mount technology) assembly process
Using solder paste, components are placed in circuit boards.
The following steps are needed in SMT:
Step 1 : A solder paste printer is required to solder paste on components and boards. Use stencil to ensure it is done properly or not.
Step 2 : PCBs are sent to the pick and place machine automatically for mounting components and integrated circuits on the pads with the solder paste effect. After that, the component reels are required for the installation of components onto the PCB boards.
Step 3 : Reflow soldering is done at high temperatures. Circuit boards are placed in an approx. 22-foot-long furnace.
Mixed Technology assembly process
Single side mixed
All these procedures like printing using solder paste, placement of SMD parts, reflow soldering, wave soldering, and placement via through hole technology are necessary to do.
Blend of SMT and THT
For the best results, there are a few procedures that must be followed like surface mount adhesive, SMD parts placement, flipping, solidification, wave soldering, and PTH placement.
Double side mixed
In the double-sided mixed PCB assembly, it is processed in both ways with or without adhesive. Surface mount adhesive is an optional step based on requirement. All other steps of single side and between the two sides are used.
Download the Comprehensive Guide for Printed Circuit Board Assembly Process!Why Choose Technotronix as PCB Assembly Company?
- We have more than 44 years of experience in delivering printed circuit board assembly services.
- All circuit board assemblies are gone through rigorous testing and inspection such as ICT, X-ray, functional testing, AOI and more to ensure the quality.
- With in-house testing, customers will get mass production of PCB assemblies in a cost-effective way.
- For standard projects, our lead time varies from 1 to 5 days; and for complex projects, our lead time varies from 1 to 2 weeks. Although we deliver circuit board assemblies in the requested turnaround for any urgent order from a client.
- We understand all the PCB board assembly requirements vary across different industries whether it is for electronics, medical, telecommunication, or any.
- Whether you require low volume, prototypes, or high-volume PCB assemblies over 10,000 pieces, we work on all types of projects.
- With our circuit board assembly capabilities and the newest technologies, we ensure that our customers will get what they want and when they want.
- Lead free, RoHS compliant material can be available based on customer requirements.
- We provide printed circuit board rework services and a technical support.
PCB Assembly Services for Various Industries
Our PCB assembly services cater to a wide range of industries, including but not limited to:
Telecom/Wireless Industry
Medical Industry
Defense and Military Industry
Electronics Industry
Aerospace Industry
FAQs
- Apply solder paste to the circuit board.
- Use a pick and place machine to position components precisely.
- Solidify the solder paste through reflow soldering.
- Inspect the printed circuit board assembly thoroughly for quality.
- Insert any plated through-hole components as needed.
- Perform a final inspection to verify the PCB meets specifications before finalizing.
For more information check out
Our Most Recent and PCB Assembly Related Articles
Need printed circuit board assembly services? Get a free quote today! Send your Bill of Materials (BoM), Gerber files, and other necessary details to [email protected] or call us 714/630-9200.
PCB Assembled in 24 hours
Kitted and Turn-Key option as per customers requirement.
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