PCB Assembly
ISO 9001:2015 | AS9100 Rev. D Certified | IPC-A-610 CLASS 1-2-3 | J Std 001E Class I, II, and III
Printed circuit board assembly is the complete board with all the soldered and installed electronic components including resistors, diodes, transistors, etc. We use surface mount, through hole, and mixed technology to serve full turnkey and consigned PCB assemblies, board types with metal cores, electromechanical assemblies, box build assemblies, and more as per custom requirements. It ranges from prototype quantities to large production orders.
We provide a broad product mix from manufacturing sky-scaping count, back panels to layout including blind, micro, and buried vias.
As a leading PCB assembly manufacturer in California, USA, we use advanced technology and follow international quality standards to take control of the plenary process and maintain complete PCB solution in-house.
PCB Assembly Services
We specialize in providing top-notch printed circuit board assembly (PCBA) services tailored to custom specific requirements. Our experienced team of PCB assembly has the expertise to assemble PCBs with a level of accuracy and speed. We use the latest tools and technologies to ensure reliable results. With a commitment to quality, reliability, and on-time delivery, we ensure to provide the best possible service.
OUR PRINTED CIRCUIT BOARD ASSEMBLY CAPABILITIES
Capability | Standard |
---|---|
Assembly Types: | Surface mount (SMT), Single & double-sided SMT/PTH, Mixed Technology (SMT/Through-hole), Large parts on both sides |
Solder Types: | Leaded, ROHS compliant |
PCB Types: | Single-sided PCBs, Double-sided PCBs, multi-layer PCBs |
Board Type: | Rigid, Metalcore, Flexible Rigid-Flex |
Alter/Rework: | Ball Grid Array replacement station, IR rework station |
Quality Checking: | AOI checking, Visual inspection, BGA Placement- X-Ray checking |
Parts Procurement: | Turnkey, Biased Turnkey, Kitted/ Consigned |
Components: | Passive components, Connectors, Terminals |
Stencils: | Nano-coating, Laser-cut stainless steel |
Lead Times: | 1-2 weeks,4-7 days and Scheduled deliveries |
Volume: | Engineering prototype |
PCB Assembly Process and Technology
THT (Through-hole technology) assembly process
In this process, holes are made into PCBs. Pin-through-hole components are inserted into it by soldering.
These include the following steps:
Step 1 : Check the client's circuit board design documents and accordingly organize and fix all the components.
Step 2 : Checking and rectification. Plug boards and components together.
Step 3 : Wave soldering is done at a high temperature and by moving the circuit boards in the liquid solder via waving.
SMT (Surface-mount technology) assembly process
Using solder paste, components are placed in circuit boards.
The following steps are needed in SMT:
Step 1 : A solder paste printer is required to solder paste on components and boards. Use stencil to ensure it is done properly or not.
Step 2 : PCBs are sent to the pick and place machine automatically for mounting components and integrated circuits on the pads with the solder paste effect. After that, the component reels are required for the installation of components onto the PCB boards.
Step 3 : Reflow soldering is done at high temperatures. Circuit boards are placed in an approx. 22-foot-long furnace.
Mixed Technology assembly process
Single side mixed
All these procedures like printing using solder paste, placement of SMD parts, reflow soldering, wave soldering, and placement via through hole technology are necessary to do.
Blend of SMT and THT
For the best results, there are a few procedures that must be followed like surface mount adhesive, SMD parts placement, flipping, solidification, wave soldering, and PTH placement.
Double side mixed
In the double-sided mixed PCB assembly, it is processed in both ways with or without adhesive. Surface mount adhesive is an optional step based on requirement. All other steps of single side and between the two sides are used.
Download the Comprehensive Guide for Printed Circuit Board Assembly Process!Why Choose Technotronix as PCB Assembly Company?
- We have more than 44 years of experience in delivering printed circuit board assembly services.
- All PCB assemblies are gone through rigorous testing and inspection such as ICT, X-ray, functional testing, AOI and more to ensure the quality.
- With in-house testing, customers will get mass production of PCB assemblies in a cost-effective way.
- For standard projects, our lead time varies from 1 to 5 days; and for complex projects, our lead time varies from 1 to 2 weeks. Although we deliver PCB assemblies in the requested turnaround for any urgent order from a client.
- We understand all the PCB assembly requirements vary across different industries whether it is for electronics, medical, telecommunication, or any.
- Whether you require low volume, prototypes, or high-volume PCB assemblies over 10,000 pieces, we work on all types of projects.
- With our PCB assembly capabilities and the newest technologies, we ensure that our customers will get what they want and when they want.
- Lead free, RoHS compliant material can be available based on customer requirements.
- We provide PCB rework services and a technical support.
PCB Assembly Services for Various Industries
Our PCB assembly services cater to a wide range of industries, including but not limited to:
Telecommunication PCB Assembly
Medical PCB Assembly
Defense and Military PCB Assembly
Electronics PCB Assembly
Aerospace PCB Assembly
FAQs
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Do you have any PCB assembly requirements? Request a free PCB assembly quote. Alternatively, email BoM, Gerber files, and other required details at sales@technotronix.us or call us 714/630-9200.
PCB Assembled in 24 hours
Kitted and Turn-Key option as per customers requirement.
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