Quick turn network switch PCB assembly for electronics industry!

By | Date posted: | Last updated: May 7, 2021
Network Switch PCB

Printed Circuit Board or PCBs as they are popularly called are the most critical component of every electronic device. In fact, they have often even been called the unsung heroes of the modern day electronic driven world. After all, this is the one component that keeps your much-loved electronic device up and running and performing the actions that consumers so love. The electronic industry benefits from PCBs on account of a wide variety of reasons, key among them being:

  • Compact design that works well especially with the increasing trend towards miniaturization
  • Ease of Testing with Prototypes
  • Low Assembly Errors
  • Low Noise and Interference
  • Immune to movement
  • Reliability
  • Cost-effectiveness
  • Time saving

Application of Network Switch PCB Assembly

One of the areas where PCBs find extensive application in, include Networking organizations. Not without reason. Here are organizations that deal with substantial traffic load. There is the need for networking organizations to:

  • Monitor
  • Filter
  • Aggregate and
  • Direct,

a lot of traffic that emanates from multiple links. For such organizations, data monitoring switches are an invaluable device to ensure data access. In turn, these switches require a lot of power to assist them in their data aggregation and monitoring process. This is where PCB assemblies come in handy. Network switch PCB benefit from standard as well as custom network switch printed circuit board assemblies that can be made available to your bespoke requirements.

The big advantage is also that the PCB Assembly can support data access switches with multiple ports. A layered PCB with FR4 material is typically known to work well in such cases. The big advantage that it offers is that while the data monitoring process generates large amount of heat, the PCB Assembly continues to perform unaffected on account of the material used. In addition, if you partner with a professional PCB Assembly company, what you will benefit from is their capability to support switched ports with high speed. This itself can turn out to be an invaluable benefit as it helps you maintain competitive advantage.

Capabilities of a PCB Assembler

Some of the other capabilities of a professional PCB Assembler include:

  • PCBs compliant with RoHS regulations
  • Lead-free soldering
  • Screen Printing
  • Comprehensive services that include PCB design, PCB prototyping, PCB fabrication and inspection
  • IPC complaint coating
  • In-circuit and functional testing
  • Assemblies that are compatible with any operating system
  • Plug and play installation

The good news also is that Network Switch PCB Assembly can be ready with quick turnaround time. What this means is that there need not be a long waiting time, which as a Network organization you cannot afford to have. Once the prototype is in place and meets your requirements, you can rest assured that you will not have to contend with costly mistakes with a large production run.

Application of Network Switch PCB Assemblies

Little surprise then that such quick turn Network Switch PCB Assemblies find extensive application in a wide variety of Networking systems, including but not limited to:

  • Network communication systems
  • Large Computer Networks
  • Network Servers
  • Web browsers
  • SNMP tools

What you tend to gain with the Technotronix Partnership

At Technotronix, we have over 4 decades of experience in PCB fabrication as well as assembly. Our experienced team is well poised to take on the most complex PCBA designs. The fact that we are equipped to take on prototype quantities as well as large runs with equal ease, is what endears our clients to us. Besides we are also equipped to offer turnkey, consignment and mixed technology PCB services. With our extensive experience in Network Switch Printed Circuit Boards, you can rest assured that our experts will guide you not just with the right product but also with the industry best practices so that you do not have to reinvent the wheel. We are not just a PCB assembler; we completely test at board level to box build level to provide the benefit of unparalleled technical expertise. The fact that we provide the most progressive solutions at the most competitive price points is what sets us apart from the rest. To acquaint with Technotronix, reach us at [email protected] to get more information for PCB Assembly services!

How to manage your PCB Board Assembly from COVID-19 supply chain disruption?

By | Date posted: | Last updated: April 8, 2022
pcb-board-assembly

COVID-19 that began in 2019 is a worldwide pandemic that has already taken millions of lives. Apart from being a threat to a person’s health, it is also harmful to the production process of various things. How is it so? Well, COVID-19 became a deadly virus that didn’t have any cures until now. Thus, to make sure people suffer less and live everyday life, the government has imposed various restrictions and laws relating to COVID-19. The world was in a phase of lockdown due to which the supply chains had disrupted. The disruption of the supply change due to COVID-19 led to various problems all around the world. Many businesses shut down due to lockdown and many other restrictions. all this resulted in a significant loss for various production industries. PCB Board Assembly is one of such Products whose development has suffered a lot due to COVID-19.

Even though The Government imposed certain restrictions and lockdown to lessen the impact of COVID-19, still, it led to disruptions to the supply chain of various electronic components.
All of this has been challenging and has affected PCBA assembly service and disrupted its production process. Let’s discuss it in detail now.

Causes of COVID-19 supply chain Disruption

You must be thinking about the causes leading to the supply chain disruption due to COVID-19. There are several reasons behind the turmoil. Some of the main reasons are as follows:

Lack of clarity in Contracts:

In this situation of a global pandemic, people have been suffering losses a lot. All such losses include supply chain disruption. One of the causes of such a situation is a lack of clarity in contracts between Buyers and suppliers. They haven’t come up with a deal including the COVID-19 condition, thus leading to specific problems. Also, such agreements did not include the time of recovery and some processes.

Lack of inventory:

Another reason leading to the disruption in the supply chain of PCBA is the lack of inventory. Even if COVID-19 reduced the manufacturing process, people could still produce PCBA through the existing stockpiles. However, there was a limited inventory of components required for the PCBA Assembly.

Closing down of factories:

closing down of factories also led to PCBA services supply chain disruption. Closing down a factory leads to the end of production as well. And if the components of PCBA are not manufactured, how can its production take place?

Restrictions on import and export:

Many PCBA production industries Depend upon the import and export of various components and parts of PCB for its production. It was going reasonably pre-COVID-19 period. However, certain restrictions have been imposed upon import and export services. Due to this, The PCB production that depended on import and export have been suffering losses.

Impact of COVID-19 supply chain disruption on PCB Board Assembly

Now that you know why the supply chain is being disrupted let’s get to its impacts. Supply Chain disruption Has affected the PCBA Production industry in various ways. Let’s discuss some of its significant effects on PCB Board Assembly below:

Less production:

COVID-19 supply chain disruption has resulted in less production. If there are no parts or components required to make PCBA, how is its production possible? PCBA Services have been reduced since the global pandemic COVID-19 has taken place.

Economic instability:

COVID-19 has resulted in tremendous economic instability as well. Due to such unrest from a financial perspective, production companies didn’t have any luck. At the initial stages of COVID-19, the USA suffered the most, even in economic terms. The PCB Board Assembly in the USA has been having loads of difficulties regarding its production.

Delay in shipments:

Another impact of supply chain disruption on PCB Board Assembly is that there have been several delays in shipments. Some delays were due to production issues as well. Supply chain disruption leads to slow production, which means the more time it takes for production, the more for shipment.

A decline in sales:

There have been numerous reports of a decline in PCBA services sales due to the supply chain disruption caused by COVID-19. PCB Board Assembly has been likely to face a sales slump in 2020.

Ways of protecting PCB Board Assembly from COVID-19 Supply Chain disruption

You don’t have to stress over the supply chain disruption too much. There are specific ways and practices that you can adopt to protect PCBA Services from the supply chain disruption due to COVID-19. Below you can see some of the this you can adopt:

Work cooperatively with your PCB Contract manufacturer:

You cannot question your PCB Contract manufactures Networks and connections in this field. Your PCB Contract manufacture can prove to be of great help to you in such a situation. they have Connections with various distributors and component manufacturers that may come in handy for you.

Work-based on RFT manufacturing of design:

You will be ensuring supply chain continuity if you use the right first-time manufacturing way of designing a PCB Board Assembly. It is the process of manufacturing PCB right on the first try. Due to this, you won’t be required to waste more components or time.

Use alternative components if necessary:

Sometimes, specific components would not be available. Either you can wait for its availability or go for its alternatives. Going for the choice means less time wastage. Thus, you can ask your PCB CM to advise using an alternative component with similar Functions to the one you initially require.

Go for turnkey PCB Assembly and manufacturing:

turnkey PCB manufacturing can be of great use for you during this pandemic situation. You will be saved from Various hectic tasks related to the PCBA Assembly service. You can get help from your PCB Contract manufacturer to optimize all PCB production stages, Including component procurement. You can do all this through an integrated turnkey PCB manufacturing process that your Contract manufacture can help you to employ.

Conclusion
Overall, we can say that the global pandemic COVID-19 has resulted in colossal supply chain disruptions, through which PCBA Assembly Has been quite tricky. Several reasons lead to supply chain disruption during global pandemic, COVID-19. The main reason is the restrictions imposed upon the opening of businesses and factories by the government. Less production of components has led to less production of PCBA.

The PCB production industry has been affected in various ways due to supply chain disruption. There has been a considerably lower rate of work and production, resulting in a loss in sales.
However, you are not to worry that much regarding this supply chain disruption. You can adopt specific measures to fight through this period of suffering, which has been mentioned above.

For more information and to find out how we can assist you, email us your queries at [email protected]. Feel free to contact us for PCB Assembly, Printed Circuit Boards Manufacturing and PCB Prototyping needs!

How to enhance the efficiency of PCB assembly manufacturing?

By | Date posted: | Last updated: February 14, 2022
pcb-assembly-manufacturing

Printed circuit board assemblies are very crucial requirement nowadays. More and more PCBs are being produced nowadays and are extensively in use. PCB Assembly manufacturing contains numerous complex processes, and it’s going to be quite challenging to build it efficiently.

Efficiency is necessary when it comes to PCB assembly manufacturing. Productive management of PCB assembly manufacturing can increase the overall production rate and even improve its speed.

You have to focus on almost all the factors regarding PCB manufacturing and assembly. Even the smallest points can lead to Effective assembly and manufacturing of PCB.

The functioning of a device depends on a PCB indirectly depending on its assembly process. If there are inefficiencies in the PCB manufacturing and assembly, then problems may arise in the device. However, there is a way through which such problems can be solved.

There are various ways and steps to enhance PCB manufacturing assembly efficiency, resulting in a perfect functioning output. Let’s discuss such points below:

Target fewer component variations

In a PCB, you would see different components lying on the same board. Now, they play a very important role in the efficiency of the PCB assembly and manufacturing process. For, they used together to make a whole PCB.

Now, Variations in such components can lead to difficulties in the manufacturing process of a PCB. It is to be noted that if different parts of a PCB are taken from different manufacturers, they will be different. Not all manufacturers can produce the same components.

Their components may vary— The size, the shape, and the functions.
If component variations are there, it would be hard for efficient PCB assembly to take place. The component variation should be as lowest as probable in the manufacturing process.

Focus more on PCB Assembly – It’s manufacturing & requirement

How do you plan to enhance PCBA manufacturing efficiency if you are unaware of a PCB’s requirements? It is essential to know the conditions of a PCB thoroughly and work accordingly to it.

Here comes the important role of the manufacturing process. You should focus on taking on the manufacturing process in such a way that it can fulfill all the requirements of a PCB. The PCB assembly manufacturing process should ensure that the output would be efficient and of high quality.

You should be aware of every step in the manufacturing & assembly process of a PCB

Each step in the process of PCB assembly adds manufacturing is important. Various problems may arise in such steps and stages. Certain difficulties arise in the different processes, leading to quality issues and a fever performance rate. Through this, the production process can take more time, leading to the late delivery of products. It can be risky since your reliability will lessen.

All those problems will not arise if you are aware of each step taken during the assembly process. It will help you to point out where the mistakes have been made and how you can solve such difficulties. This can help in incrementing productivity rate, and your reliability will be on-point.

You should have enough and necessary materials for production.

Materials – They consist of the most important part of the entire assembly process. For, without materials, a PCB would be incomplete. Various problems may be noticed due to minimum stocks of materials during the PCBA Manufacturing Process.

According to the tech design forum, “Unmanageable volumes of raw materials lead to various problems. Mini material reels are not even used properly during the production process. During the surface Mount technology processes, Its materials are often compromised against the PCB management requirements. It results in the degradation of the output quality of the PCB.”

Thus, the focus should be made on the matters regarding the materials. One should make sure that the materials are being used efficiently and the stock is enough to complete the entire production process. It can help in enhancing the efficiency of the PCB manufacturing and assembly as a whole.

Monitor the defects of the PCB manufacturing process

Defects during the production processes can be very unhealthy for a PCB. A successful PCB manufacturing and assembly is that when there are no defects as a result. If there are defects, there can be a decrease in the quality of such outputs.

If one does not monitor the defects during the production process of a PCB, then it would only be noticed on the test. If that happens, the production time will increase, and your reliability would lessen.

Nowadays, there are various tools that one can use to test for defects in a PCB. Such tools can be a lot beneficial, and they can point out the problem quickly so that you will have more time to solve it. It can lessen the time you need to look for defects in the PCB, thus reducing production time.

Focus on the Conformance and traceability of a PCB

The quality of a PCB is a necessary aspect. There are different means through which ensuring the quality of a PCB is doable. Certain requirements can be noticed for the PCB manufacturing and assembly to be better. Two of such requirements are conformance and traceability.

Traceability is that requirement where if the effect is seen in a PCB, Then the manufacturers should be able to point out other defects of the product’s different units. This can help in ensuring that the defect would be solved without having to check all the products.

Conformance helps in keeping a proper procedure of PCB assembly manufacturing. If the PCB manufacturing and assembly process is already defined and proper, there would be fewer chances of a defect to arise in the output PCB.

Both disability and conformance can indeed have huge production costs if human labor is required. But why rely on human labor in such matters? There are various Software-driven requirements, and a quality check is one of them.

Suppose one starts using software to gather defect data and define a manufacturing procedure. In that case, the production costs can decrease since there would be no additional labor and manual data collection.

Team management is the basic requirement for efficiency.

There are different teams for different purposes in a PCB assembly manufacturing process. Different teams have different works and purposes, including production management, production operation, quality control, supply chain, industrial engineering, and more.

Competition may arise between such different teams to prove they can do better than the other. However, it shouldn’t happen in the process of PCB assembly. Themes should work with each other and combine their specialties so that they can create a perfect output.

Conclusion
People may get confused about whether it is possible or not to enhance their PCB assembly manufacturing efficiency. It should be noted that if they take various measures properly, they can make their PCB efficient. There are various ways to take place, including – Targeting fewer component variations, focusing on a PCB’s requirements, having proper materials, keeping a proper quality of PCB, focusing on the production procedure of PCB, etc.

Also, team management is a vital part of the PCB assembly manufacturing process. Thus, one should make sure that all the teams work together to produce a reliable and high-quality PCB.

At Technotronix, we are fully equipped to handle your PCB manufacturing and PCB assembly requirements. With over 4 decades of experience in rigid-flex PCB manufacturing as well as assembling PCBs with differing levels of complexities, our team of experts and state-of-the-art equipment ensure that all our PCBs meet the industry standards of quality and testing. Get in touch with us for high quality and defect-free PCB assembly manufacturing as per customer specification.

Best Practices to Ensure the Correct Component Orientation by Optimized assembly PCB board!

By | Date posted: | Last updated: September 9, 2024
Assembly PCB Board

A connection is something very important. No one can live in isolation for the entire time. This is not only applicable to living beings. Don’t get confused now. Here we are talking about the components of PCB (Printed-circuit boards). Without proper connections, do you think you would find a working PCB? It’s not possible.

One of the most important parts of making a PCB is its component orientation when talking about PCB. It is not at all possible to make it without a proper component orientation. Now, think of a fast-flowing river, and you have to swim across it. Do you think you can go in the opposite direction of the river’s flow?

Personally, I don’t think it’s quite possible. It will be a lot of effort to go the other way rather than how the river’s water is flowing – component orientation on PCBs. You cannot put it incorrectly, or else Loads of problems will arise.

All this describes how important it is to have the correct component orientation to optimize the Assembly of PCBs. Assembly of printed circuit boards won’t be that difficult if different components’ orientation is in an aligned order and correctly placed.

Why is correct component orientation necessary?

As I’ve already told above, component orientation is necessary for the Printed Circuit Boards Assembly Process. If the components are not in an aligned position, it can create various defects and functional issues after the PCB assembly service. It can lead to poor functionality of the PCB, defects in its services, and many other electrical problems. Thus, correct component orientation is necessary.

Work with the PCB Assembler

For circuit board assembly, professional assistance is crucial. With the help of a PCB board manufacturer, assembly will be more manageable, and component orientation will be precise. A PCB contract manufacturer can ensure that the quality of the parts is high, minimizing time and labor while avoiding assembly issues. Accurate component orientation enhances manufacturability, ensuring your PCB meets specifications.

An experienced PCB assembler is also essential for optimizing printed circuit board manufacturing. They offer valuable expertise on circuit board functionality and assembly requirements, making your efforts more effective. Professional support will significantly benefit the correct component orientation through optimized PCB assembly.

Things to keep in mind before component orientation on Printed Circuit Board Assembly

To make sure that the printed circuit boards assembly is successful, you need to have a correct component orientation. But how can you do that? Well, correct placement and orientation is an important aspect of assembly PCB board.

  • Please do remember the orientation of the components that are similar to each other, which means putting similar components in the same direction. Thus, it can help you get the proper idea of Orienting all the components according to the PCB. Alignment is very important, and the assembly PCB board depends on it.
  • You will have to avoid placing any component on the solder side during the PCB assembly service. It is a crucial thing that you will have to take into consideration. If you don’t, then there might be bad or poor solder joints and electrical function problems.
  • Another thing that you should consider while Assembly of printed circuit boards is the placement of SMT components. You should try and place them on the same side of a PCB. Also, you need to place all the through-hole components on the PCB’s top-side.
  • On having mixed technology components, SMT and PTH, there will be a need for an extra process. the manufacturers might need it for the bottom components’ epoxy.

Manufacturing and functional considerations for PCB components Assembly:

There are two aspects that you should consider during component orientation on a PCB. You should make sure that your PCB is both manufacturable and functional. It is because the manufacturability of your board is important, and so is its functionality. Both of these aspects will decide whether your PCB will be perfectly working or not.

Manufacturable aspect

  • The quality of the parts or materials should not be defective so that the assembly process will be smooth.
  • In waved soldered boards, you should make sure that no components are misaligned as it can lead to various problems during the PCB assembly process.
  • Separation of PCBs from their manufacturing panels is done with the help of V-groves scoring. You should make sure that the parts are oriented and placed so that the scoring tool gets enough place to work.

Functional aspect

  • Certain parts in a PCB need to be interacted with. for example – some cables, switches, or connectors may be required to be accessible for human interfacing. Thus, they should be oriented so that human interfacing will be possible without any damages.
  • Ensuring airflow across the board is also an important functional point here. You need to ensure that some parts are orientated in a specific direction so that its cooling can be maximum.

Conclusion
As discussed above, the correct component placement and orientation are necessary to output your PCB assembly successfully. Still, there are certain practices that you will have to undertake to do that. The perfect alignment of various components of a board is really important for the Assembly of PCB. But you don’t have to do it alone; some professionals can be of help to you. They can help in checking the manufacturability of your PCB and assemble it effectively.

Also, there are various things that you will have to consider for component orientation on PCBs. You need to ensure the correct alignment of components; components shouldn’t be placed on the solder side, SMT components are placed on the correct side.

Another thing that needs notice here is the manufacturable and functional aspect of a PCB. PCB Components assembly service needs a manufacturable and functional PCB. Thus, you should make sure that the quality of components should be good, components shouldn’t be misaligned, Human interfacing should be enabled, and a decent amount of airflow across the board is required.

Technotronix is a leading PCB Assembly company which has been operating for the last four decades. We are upgrading ourselves every day and offering the finest circuit board assembly, circuit board designs, PCB prototype and PCB fabrication services to our clients. We overcome every challenge that our customers can face, which helps to get perfect momentum in PCB making. You can rely on our PCB design tools that, in turn, lead to that perfect PCB Assembly. In case if you have any questions, please feel free to contact us via email at [email protected].

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