Best Practices of New Product Introduction (NPI) Manufacturing for Electronics Contract Manufacturers!

By | Date posted: | Last updated: June 7, 2024
New Product Introduction

Introduction of new products is a great deal. Electronics contract manufacturers know that NPI (New product introduction) is a must since it helps them to ease the complexities and move forward in the marketing community.

However, NPI is not the easiest thing to do if not implemented properly. Thus, electronics contract manufacturers need to work on several complex designs and carefully market everything. Such production requires an adequate amount of effort and costs to become a success. It should have high-quality total volume production for faster marketing.

Below, we will discuss the New Product Introduction for Electronic manufacturers and its best practices and advantages.

What’s New Product Introduction (NPI)?

NPI, short form for New Product Introduction, means those activities that introduce a new or improved product. It includes the definition, layout, development, prototyping and even the launch of a product. The product doesn’t have any limitations – it can be anything.

It aims to get a final working prototype that can help one to get a faster market. People also call it NPD, short for New Product Development.

Here, the engineer’s work is to keep drafting new concepts for their product until the final prototype is ready, including any required design alterations.

NPI Manufacturing Best Practices

Now that you know NPI, it’s time to get to its best practices, which are as follows:

Define and prepare objectives

Beginning with defining is the crucial step of New Product Introduction. The electronic contract manufacturers make sure that the essential aspects of the product are described in this phase. From budget and features to functions and requirements, everything is defined.
The Quality Function Deployment or QDF process is used to alter the functional requirements into designs.

Feasibility

Feasibility is another crucial practice of NPI, where the product’s success rates are analyzed. Here, the overall discussion regarding the manufacturing, preliminary design approaches, implementation, and time estimates occurs.

Development

The electronic contract manufacturing services also include a product’s development. Its overall designs are verified in this phase that consists of DFM or Design for Manufacturability and DFA or Design for Assembly. It has methods, DFM/A reviews, guidelines, BOM or bill of materials, etc.

Tests and implementation

After the development comes a product’s testing; the overall functionality of a product is tested, including its weaknesses and strengths. Its design, manufacturing, quality, concepts, etc., are analyzed thoroughly in this phase.
Once the testing is over, it goes to the implementation phase, where a product’s documentation is produced. It includes all the catalogs, manuals, and documents of a product.

Evaluate

Improvement is an essential factor in NPI. Electronics contract manufacturers can improve their products if they get adequate feedback and reviews which is what the evaluation phase of NPI covers. Here, the overall performance of the product is reviewed, and feedback is taken into account.

Production – The last & final phase

Once all the phases are clear, the last step comes forward. It includes the full-scale production of the product to be sent to the market and put to use.

Benefits of New Product Introduction (NPI)

NPI is proving to be an incredible way of producing successful products, and electronics contract manufacturing and assembly services are including it to improve the products. Some of the benefits of NPI implementation comprises:

Reduced Development Costs

As the electronic contract manufacturers consider the product’s design and its issues before the production, it enables cost reductions. There will be no additional costs of alterations, design changes, or tests if it all gets taken into consideration earlier.

Efficient production process

The electronics contract manufacturing services make sure to adopt DFM and DFA (Design for manufacturability and Design for Assembly) for the NPI. It makes the production process more efficient. It enables them to produce high-quality products properly.

Market capabilities acceleration

Usually, competition can be noticed for the marketing of products. If the electronics contract manufacturers cannot fulfill the consumers’ demands (fast delivery of the products), marketing errors may occur. Since NPI makes sure not to give rise to any manufacturing issues, it is possible to deliver the outputs faster, accelerating marketing capabilities.

Better product quality

In NPI, the proper design of a product is always considered to produce better outputs. Thus, it helps in increasing the overall quality of a product, which can be pretty beneficial.

Increased customer satisfaction

In NPI, the performance and functionality of a product are adequately tested, and the electronics contract manufacturers make sure to run everything smoothly. It helps in a better performing product’s production. As the functionality is better, customer satisfaction will improve as well.

Conclusion
Thus, we can say that NPI implementation includes various steps that prove highly beneficial for both electronics contract manufacturers and the consumer. NPI practices include all the design, manufacturing, testing, performance, and functional aspects of a product, resulting in high-quality output.

Technotronix has 4 decades of experience in prototyping of new product introduction processes. We are ISO 9001:2015 Certified and AS9100 registered PCB Assembly company with state of art manufacturing plant, highly trained workforce, industrial leading equipment, automated tooling and commitment to quality. From initial design, development, PCB prototype to full scale production and after-market support, Technotronix can provide you a complete package of industrial electronics manufacturing. To get more information about NPI implementation reach us at [email protected] or at 714/630-9200.

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Ensure your Power Distribution Network PCB Requirements with amazing tips!

By | Date posted: | Last updated: May 5, 2021
Power Distribution Network PCB

In an electronic component, proper distribution of power is necessary. However, sometimes, people are unable to notice the importance of Power Distribution. You have to take care of the Power Distribution network of PCB to ensure no mistakes.

Planning the power usage of different PCB components is necessary since it will stop problems in the PDN. Designing a PDN of a PCB also requires to focus.
To clarify that your PCB is working suitably, you will have to design the PDN Properly. Hence the proper supply and distribution of power in a PCB are required.

You have to know certain things to ensure your PCB’s power distribution network Requirements – Value of PDN design, use of a PDN analyzer, The voltage and current (or voltage) of a PCBs component. You should also ensure routing such powers (voltage and current) to the different components of a PCB.

Necessity of Power Distribution Network PCB design

PCB has an important role in providing current and power to the device in which it is situated. Without a power supply, a device wouldn’t able to work at all. If not designed PDN properly, it may raise a problem like unreasonable noise on the voltage rails of the chips. It may create a bit of failure directly, or it may convey the clock frequency of the chip can’t be met and timing errors result. Different devices and powers are required while design PDN so, It is necessary to design PDN according to device.

Power Distribution is necessary, and attention should be paid to its design during the process of PCB manufacturing. The most important fact here is that one should design the PCB Power Distribution network before the PCB components have been placed. It will be handy since you will be aware of the placement and power supply of components beforehand.

Ensure the supply of voltage

Different components of a PCB require different amounts of voltage. Knowledge of all the voltage requirements is a vital part in the process of PCB manufacturing. It can affect the PDN adversely if all the components are not getting their required voltage.

Thus, you should ensure that you supply the exact amount of-voltage required in every PCB component. +3.3 V is one of the most used that one will find in a PCB. Before the power supply process, one should be aware of the amount of voltage they might need in the PCB manufacturing process.

Ensure the supply of current

Not only focus on the voltage when designing the Power Distribution network of PCB, but you also have to focus on the current. Different parts would require different current intakes. If you don’t know the amount of current all the parts will need, you will have future problems. There are certain limits to the Power supply, so one should know beforehand about the required amount of current.

Tips to Design Power Distribution network PCB

Following are certain tips will help you to design the Power Distribution network printed circuit boards,

  • If the power distribution networks’ design has a monotonous impedance profile, then the PCB performance will be amazing.
  • You will notice better functioning of a PCB if the PDA supplies less noisy power to it at a specific peak voltage ripple.
  • If the PDN is not designed properly, problems could arise, such as – faulty circuits (the result of maintenance failure of adequate voltage regulation) or crosstalk circuits (resulting from the PDN noise flowing in various distribution paths).
  • A device can perform better if the power distribution network (PDN) design is proper and suitable. And one can easily adjust the designs of a PDA to get a device to function more efficiently.
  • If there is no stability, the frequency-independent impedance could degrade. Thus, the power supply’s stability is vital in a PDN.
  • Problems may arise like signal integrity difficulties and electromagnetic interference due to switching transistors in PCB. The stitching of transistors can cause continuous switching noises, which is the cause behind EMI and SI difficulties.

Uses of a PDN Analyzer

A PDN analyzer tool can be quite handy in designing a PDN during the PCB Manufacturing Process. A PDN Analyzer can provide a PDN’s visual display. With such a display, it would be possible to get insights on the problems during the designing process in the PDNs so that one can redesign it. Some of the major problems of whose visual display a PDN Analyzer can show are as follows:

  • If areas of coppers get isolated.
  • If copper gets excessive.
  • If the copper is insufficient.
  • If there are marginal voltages at the power pins of the device.
  • If the voltage drops uncontrollably etc.

If you get to know these problems beforehand, you could easily solve them without any hassle. Thus, such a tool can help you design your Power distribution network for PCB correctly. Thus, you wouldn’t have to wait for the whole PCB Manufacturing process to check whether the PDN design is suitable or not. Here, one of the best tips to ensure the Power distribution network of PCB is to use a PDN Analyzing tool.

PCBs components power routing process

Even if the power supply can provide enough current to a component, its power transmission and board cannot change. Reducing trace width during PDB designing is necessary. However, you should do it with attention as even a little mistake can lead to failure of traces. It can happen due to not having the required current as a result of the lack of copper.

If the traces are smaller, then the current densities would be higher, resulting in more heat. How can this problem be solved? Adding more copper to the trace will help the current densities decrease, and the PCB won’t be that hot as before.

The right amount of voltage and current is extremely necessary to supply to the PCB. Also, one needs to think about whether the distribution network of the PCB can channel the power supply in its desired place or not. Thus, the proper design of PDN is necessary during the PCB Manufacturing Process.

Conclusion
In the end, we can say how important PDN can be for a PCB. You have to think about various aspects related to power supply and distribution. Also, maintaining a balance of power and current supply while designing. As stated above, you need to know about PDA design necessities, ensure the supply of their voltage and current, maintain a stable design of PDN and whatnot. In this case, it is furthermore significant to note a PDN Analyzer’s uses and how a PCB’s Component’s power routing process occurs.

Technotronix offer Electronics Manufacturing Service with combining state-of-the-art technology and advanced engineering to deliver unparalleled quality and service. Our prolonged goal is to serve our customers with electronic telecom solutions for Power Distribution Network PCB in telecommunication industry and to create advanced IT applications for our customers globally. To acquaint with Technotronix, reach us at [email protected].

Choose reliable Rigid flex PCB manufacturer to meet your Industry Demand!

By | Date posted: | Last updated: February 15, 2023
rigid-flex-pcb-manufacturer

When you want to design a PCB to meet your industrial needs, what tools do you choose to create a smart design? You have to find a reliable Rigid flex PCB manufacturer that can find out smart ways of creating every PCB design.

Rigid-flex PCB design is a unique type of printed circuit board connecting two different printed circuit boards. While preparing rigid-flex PCB, we use a solid or stable substrate, which can be fiberglass and a flexible substrate that can be a polyimide connected by an adhesive. Also, rigid-flex PCBs are connected using conductive materials, which help them to control the electric power.

Why do you need a Rigid Flex PCBs?

This is a very common question that comes to mind because rigid-flex PCBs are now the most usable printed circuit board. Several benefits of rigid-flex PCBs are there, which help Industries get the flow of electricity smoothly, and all the operations can be managed very easily.

Despite that, rigid-flex PCB has several other benefits that help PCB manufacturers get the perfect electricity flow in the given circuits.

Benefits of Rigid Flex Circuit Boards

They are portable to get a smooth installation.

Rigid-flex PCBs have some Complex designs that are small in size, and we can maintain several circuits to get a smooth operation. With a complex design, rigid-flex PCBs give room for bending and installation in the small-sized area, which can be attempted because of their portability.

Rigid-Flex PCB Cost

Large printed circuit boards are heavy, and their mode of operation is too complex. Simultaneously manufacturing, rigid-flex PCB manufacturing is smooth where small sizes of PCBs are connected in a lightweight manner in a single board. All the PCB connectors are present on the single board to reduce PCB designs’ cost of operations. Rigid-flex printed circuit boards are easy to manufacture in a very cost-efficient manner.

You can test it without any complications.

Now we all know that rigid-flex circuit boards are lightweight, and also, they are easy to prepare, which means we can use them as a prototype PCB.

A rigid-flex printed circuit board can be easily tested without getting any complication. A rigid-flex PCB is considered a PCB prototype with several layers, taking less time to test and determine the minor complications.

Durability in odd situations

Printed circuit boards are installed in electronic devices, producing several situations for printed circuit boards like high temperature, high signal generation, electronic and magnetic transmission, which need a durable circuit board to overcome all these situations for a smooth operation.

Rigid-flex PCB manufacturing provides thin plates and contains several circuits, which means we can use the circuit plates in every situation. Rigid-flex printed circuit boards can overcome all these situations to enhance the transmission of signals and operation in the industry.

The quality of Rigid-flex circuits is at the utmost.

While rigid-flex PCB manufacturing, it is kept in mind to provide the best quality rigid-flex PCB to provide all the needed services with the best quality components.

The layer and the lamination of rigid-flex PCB are designed to give the printed circuit board the finest quality.

We can now understand why rigid-flex printed circuit boards are the most needed PCB in several industries with all these benefits.

While choosing a rigid-flex PCB manufacturer, you need to understand what materials they are using and their printed circuit boards’ physical stack. Further, we will understand how you can find the perfect rigid-flex PCB manufacturer to fulfill your industrial needs.

Focus on their experience and expertise in PCB manufacturing

A perfect rigid flex PCB manufacturer has the best experience and the best staff to prepare every Complex printed circuit board in easy steps. The time is fully technological, where higher-end equipment is used to prepare rigid-flex printed circuit boards.

These manufacturing units’ experts should focus on the best materials and components in the printed circuit board. While keeping all the best standards, PCB manufacturers will give you the rigid-flex printed circuit board’s smooth operations.

Highest standards rigid-flex PCB manufacturing process

When you search for a rigid flat printed circuit board manufacturer, you can check their boards’ standards with uL 94 V0 ratings.

This rating will allow you to understand the mode of operations and PCB quality of these manufacturers, and you can find the best rigid-flex PCB. The manufacturer should use the latest software to nullify printed circuit boards errors and their complex designs.

UL certification is a benchmark that allows you to understand the operations and manufacturing quality of rigid-flex PCB. It will also save a lot of time and effort to find the finest printed circuit board manufacturing unit.

Rigid-flex PCB manufacturing is not that much of a complicated task, but still, it needs experts to perform it. If you search for the best rigid-flex printed circuit board manufacturer, you have to focus on the above points, which can help you get the best printed circuit board manufacturer.

Also Checkout : Top things you need to know about the Rigid-Flex PCB Manufacturing Process!

Conclusion

To get a perfect design for a rigid-flex printed circuit board, you can find the best rigid-flex PCB manufacturers to understand all PCB designing needs. You can get the proper rigid-flex PCB design to fulfill your organization’s industrial needs with simple designs. It is becoming a crucial part of electronics devices by providing a smooth operation.

If you choose the perfect PCB manufacturer, you can get the best PCB designs to survive the high-level shock and survive hundreds and thousands of flex cycles in minimum weight. It will help eliminate several connectors and all the transmission devices to install minimum components to get a printed circuit board’s perfect operation.

With the best rigid-flex PCB manufacturing company, you can get perfect management for all the organization’s electronics equipment. The design of a rigid-flex Printed Circuit Board requires experts to work on it, and you have to understand the mode of operations of the manufacturer to find the best one.

At Technotronix, we are fully equipped to handle your PCB manufacturing requirements. With over 4 decades of experience in rigid-flex PCB manufacturing as well as assembling PCBs with differing levels of complexities, our team of experts and state-of-the-art equipment ensures that all our PCBs meet the industry standards of quality and testing. In case if you have any questions, please feel free to contact us via email at [email protected].

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Top Must Know Tips for OEM PCB Manufacturer!

By | Date posted: | Last updated: January 18, 2023
OEM PCB Manufacturer

Before we look at some of the tips and processes applied by OEM PCB manufacturer for best PCB Assembly, it will be worthwhile to look at the definition of OEMs and see what they stand for and the kind of offerings they make.

OEM is an acronym for Original Equipment Manufacturer and is a company, which manufactures products, which are, in turn, used as components in the products of another company, which sells the finished goods to the final consumer. In case of electronic devices, an OEM undertakes contract manufacturing of components. This allows the other printed circuit board manufacturing company to focus on its core capabilities and processes. The OEM PCB manufacturer, therefore, has the right capabilities and expertise in creating cutting-edge PCBs that are ahead of the curve. In fact, equipped with industry insights the OEM PCB manufacturer ensures that the final product lives up to its reputation and that costly mistakes that can cost the company its reputation, are avoided.

By using the services of the OEM, the PCB manufacturing company ensures that they do not have to incur increased cost or increase capacity in areas that aren’t their forte.

What are some of the tips for OEM PCB manufacturers can bring to the table?

The one way the PCB manufacturing process can be improved is through PCB Penalization. Simply put, PCB penalization is the art of organizing multiple boards on a single panel. This results in faster and cost-effective production. However, to reap the advantages of panelization, here are some tips and tricks that are to be followed. Sample some of these below:

It is imperative to make use of fiducial markers to ensure that the position of the objects is accurate. Some of the rules that are followed for fiducial markers include:

  • The copper pad should be 1 to 2 mm in diameter.
  • The fiducial is made in the copper layer to ensure accuracy
  • There is ample space between the pad and vias.
  • Copper pads must not be coated with Solder mask or silkscreen
  • It is recommended that 3 fiducial marks be used. 2 marks can also be used as long as they are staggered. Use of 4 marks, however, isn’t recommended.

It is also important to keep depanelling, stress free. As a leading PCB manufacturing company in USA, we ensure that mechanical stress is reduced through the following choices:

  • Breakaway tabs present one of the cheapest though riskier options, when it comes to removing PCBs from the panel.
  • V-engraving is an effective way that involves tracing grooves on the top and bottom sides of the panel. Individual boards can then be removed along the v-groove by applying pressure either by hand or through a fixture. Although it is possible only on rectangular cards, it is a quick method.
  • The process of routing involves using a deplaning router to remove PCBs from the panel. While the risk to break a board is quite low, there still is the fear of sensitive components being damaged.
  • In case the design involves an unconventional shape and has tight tolerances, laser cutting has emerged as a good separation method. In fact, it is known to produce least mechanical stress, although it comes at a high cost.

In order to ensure that manufacturing is seamless, it is best to factor the penalization aspect into the designs. That way, you can create multi-board arrays, which are replete with depanelization clearances within the Gerber file that is sent to the PCB manufacturer.

Although different printed circuit board manufacturers have different limitations related to board size, a thumb rule is to use 18×24 inch panels or if your board is too small, to use 2×2 inch panel. That way you can minimize the amount of wastage from any panel and remain efficient.

At Technotronix, we are fully equipped to handle your PCB manufacturing requirements. With over 4 decades of experience in PCB manufacturing as well as assembling PCBs with differing levels of complexities, we follow industry best practices to ensure we deliver cutting-edge products. Our team of experts and state-of-the-art equipment ensures that all our PCBs meet the industry standards of quality and testing. It is our vast portfolio of satisfied clients that stand as the biggest testimony to our success. In case if you have any questions, please feel free to contact us via email at [email protected]

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