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What is a PCB Prototype?

A PCB prototype is an initial version of a printed circuit board designed to validate and test electronic device designs before mass production. It serves a crucial role in various industries such as consumer electronics, telecommunications, automotive, aerospace, medical, and industrial automation by allowing engineers to evaluate functionality, performance, and reliability. PCB prototypes help identify and resolve potential issues early in the development process, minimizing risks and reducing costs associated with design flaws. They enable thorough testing of electronic circuits, components, and systems under real-world conditions, ensuring that the final product meets required specifications and standards. Ultimately, PCB prototypes accelerate time-to-market for new products while ensuring they are of high quality, reliable, and efficient in their intended applications.

PCB Prototype

ISO 9001:2015 | AS9100 Rev. D Certified | IPC-A-610 CLASS 1-2-3 | J Std 001E Class I, II, and III

Technotronix excels in providing comprehensive PCB prototyping services, leveraging advanced techniques such as automated layout analysis, algorithms, and custom technical specimens tailored to Gerber files and Bill of Materials (BOM) specifications. A PCB prototype serves as a fundamental sample for testing design ideas and functionalities, and our extensive experience allows us to deliver prototypes within a remarkable 24-hour turnaround time.

We prioritize client requirements and product quality, ensuring that our quick-turn custom prototype circuit board services are completed within specified timelines. Rigorous full-fledged inspection systems and pre-production checks guarantee the highest standards of quality.

Our capabilities extend to delivering multilayered quick-turn prototypes, incorporating surface mount technology (SMT), chip-on-board (COB), comprehensive testing, and custom PCB prototypes. We cater to diverse industrial sectors including Defense, medical, electronics, renewable energy, and telecommunications, among others.

At Technotronix, we offer flexibility in providing full, partial turnkey, and consigned PCB assembly services alongside custom prototyping solutions. Addressing challenges related to low volume and highly complex assemblies, we employ flying probe testing to detect missing components and validate component placements with precision.

As a leading PCB manufacturing company in California and one of the top printed circuit board manufacturers in the USA, we are committed to delivering superior quality and service. Our expertise in PCB prototype and assembly ensures that every project meets stringent industry standards and exceeds client expectations. Partner with Technotronix for reliable, innovative solutions that drive your product development forward with efficiency and excellence.

Choose Technotronix for your PCB Prototype needs in the USA and California. Our commitment to quality, innovation, and customer satisfaction ensures that you receive the best solutions for your electronic requirements.

PCB Prototype Quote

Capabilities of Printed Circuit Board Prototypes

PCB Prototype service - 2 layers

Tin Lead Reflow (or Silver) (or Gold) No Silkscreen No Solder mask 23 Preset Drill Sizes up to 200pc PCB prototype

PCB Prototype service - 2,4 and 6 layers

SMOBC (HAL) (or Lead Free Silver) (or Gold) + Silkscreen + Soldermask 23 to 24 Preset Drill Sizes up to 200pc PCB prototype

Other Capabilities

  • The thickness of the board - 0.4mm to 2.4 mm
  • Dimensions of the board- Depends on the demand
  • Hole size (minimum) - 0.2mm to 0.3mm
  • The thickness of copper - 35μm, 70μm, 105μm
  • Solder mask as per color requirement
  • Angular ring (minimum)
  • Silkscreen - Black, White
  • Drill file- Depends on the circuit design
  • Impedance control- 25 Ω to 120 Ω
  • Kapton tape thickness- 0.07 mm
  • Press-fit hole- Depends on the design
  • Gold fingers
  • UL and date code marking

Preset Board Features

  • 2-6 layers up to 200pc.
  • Industry standard 0.062" FR-4 laminate.
  • Standard 1oz. finished copper weight.
  • Minimum trace & space to guarantee manufacturability .006 Inch.
  • Smallest board dimension .35 inch in one direction; (square board = .64 x .64.)
  • Maximum board size is 12 x 14 (to 168 sq-inches)
  • Tin lead or Silver finish or Gold finish
  • 24 drill sizes available (finished size after plating):.008, .014, .020, .025, .029, .033, .036, .040, .043, .046, .053, .061, .067, .080, .087, .093, .100, .110, .125, .141, .151, .167, .193, .251 (.008 available with 4 and 6 layer only)
  • Green soldermask over bare copper (SMOBC) Hot Air Level (HAL).
  • 1 or 2 sided silkscreen (also known as "legend" or "nomenclature").

Lead-Free RoHS compliant PCB prototyping option is available on every service type with no additional lead-time or no additional costs!

PCB Prototyping Process

DFM Review

In DFM review, our engineering team will identify end-of-life (EOL) components if any, layout enhancements, and opportunities to increase efficiency. The purpose of this process is to resolve any potential manufacturing issues immediately.

Material, Components selection and Kit Prep

Our team will work on material and components gathering from trusted suppliers and vendors, guaranteeing quality.

Board Fabrication

In this stage, we will review Gerber files received from customers to kick start the PCB fabrication process.

Assembly & Test

At our manufacturing unit, the prototype specialist assigned to your project goes to your board through each step. From there, the process will continue for the fast-track process, silk screen, soldering, guiding your board through inspection and testing.

Completed Prototype Product Delivery

With our quick NPI process, your PCB prototype product will be delivered with required documentation packages, test certificates (if applicable), and other components if any.

Why Choose Technotronix as PCB Prototype Manufacturer Company?

  • Over 44 Years of Experience: With more than 44 years of expertise, we deliver top-notch printed circuit board prototyping services in the USA and California.
  • State-of-the-Art Facility: Our advanced manufacturing unit in California is equipped to produce printed circuit boards, assemble components, and build prototypes efficiently.
  • Cost-Effective Mass Production: Our in-house testing ensures that customers receive cost-effective mass production of PCB prototypes.
  • Efficient Design Testing: Our team thoroughly tests the overall design, quickly identifying and resolving issues to save costs and time, ensuring the final product performs efficiently.
  • Quality Management System: We adhere to the ISO 9001:2015 quality management system, providing standard and quality services that meet PCB prototype requirements for various industries such as electronics, medical, and telecommunications.
  • Versatile Project Handling: Whether you need low-volume or high-volume PCB prototype services for over 10,000 pieces, we handle all types of projects.
  • Advanced PCB Prototype Capabilities: Utilizing the latest technologies, we guarantee that our customers receive exactly what they want, precisely when they need it.
  • Lead-Free and RoHS-Compliant Options: We offer lead-free, RoHS-compliant PCBs based on customer requirements.
  • Client Satisfaction: Client satisfaction is our primary goal! We prioritize security and safety concerns, implementing solutions that adhere to industrial standards and guidelines.

Our comprehensive PCB prototype service encompasses printed circuit board prototype, PCB manufacturing and assembly, and printed circuit board manufacturing. We ensure your project benefits from our extensive experience and commitment to quality, delivering reliable and efficient solutions for all your PCB prototype and assembly needs. Choose Technotronix for your PCB Prototype needs in the USA and California, and experience the benefits of working with an industry leader dedicated to innovation and excellence.

PCB Prototype Services for various industries

Our PCB prototyping services serve several critical industrial applications. Here are some key industrial applications:

Electronics and Consumer Goods

Printed circuit board prototypes play a crucial role in the development and testing of new electronic products such as smartphones, laptops, wearables, and home appliances. They allow electronics manufacturers to refine designs, validate functionality, and optimize performance prior to mass production. By using PCB prototypes, manufacturers can identify and resolve potential issues early in the design process, ensuring that the final product meets all performance and quality standards.
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Telecommunications

The telecommunications industry depends on circuit board prototypes for developing network infrastructure equipment, including routers, switches, base stations, and optical transmission systems. Accurate and quick-turn PCB prototypes enable telecommunications companies to expand network capacity, enhance data transmission speeds, and support emerging technologies such as 5G and the Internet of Things (IoT). These prototypes allow for efficient iteration and testing, ensuring that new equipment meets performance and reliability standards before full-scale production.
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Energy and Utilities

Printed circuit board prototypes are essential in energy and utility applications for developing smart grid systems, renewable energy systems, and power distribution equipment. They allow energy providers to efficiently monitor and manage energy resources, integrate renewable energy sources, and enhance grid resilience and reliability. By using PCB prototypes, energy providers can ensure that their systems are robust, efficient, and capable of meeting the demands of modern energy management.
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Automotive

The automotive industry depends on PCB prototypes to develop advanced electronic systems for vehicles, including engine control units (ECUs), infotainment systems, advanced driver assistance systems (ADAS), and electric vehicle (EV) components. Our PCB prototyping services allow automotive manufacturers to improve safety, efficiency, and connectivity in modern vehicles, ensuring that new designs meet the high standards required for automotive applications.

Aerospace and Defense

PCB board prototypes are vital in the aerospace and Defense sectors for developing mission-critical systems like avionics, radar, navigation, and communication equipment. They undergo rigorous testing and validation to ensure reliability, durability, and performance in harsh environments, meeting the stringent standards required in these industries.

Medical Devices and Healthcare

Printed circuit board prototypes are crucial for developing medical devices and equipment used in diagnosis, treatment, and patient monitoring, such as medical imaging systems, patient monitors, implantable devices, and diagnostic tools. Our PCB prototyping services help medical device manufacturers meet regulatory requirements, ensuring safe and effective healthcare solutions. By providing reliable and precise prototypes, we enable manufacturers to innovate and improve medical technology, ultimately enhancing patient care.

Industrial Automation

Printed circuit board prototypes are integral to industrial automation systems, such as programmable logic controllers (PLCs), human-machine interfaces (HMIs), robotics, and industrial sensors. Our comprehensive PCB prototyping services enable manufacturers to optimize manufacturing processes, improve productivity, and enhance operational efficiency in industrial settings. By providing precise and reliable prototypes, we support the development of advanced automation solutions that drive industrial innovation and performance.
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FAQs

1. Do you offer PCB testing and assembly services alongside of PCB prototype?

Yes, as part of the PCB prototyping solution, we offer assembly and testing services, providing a one-stop solution for PCB prototype development.

2. What are the different methods of PCB prototyping?

Different methods of PCB prototyping includes:
● Etching: Using chemicals to remove copper from a copper-clad substrate.
● CNC Milling: Cutting away copper using a computer-controlled machine.
● 3D Printing: Building up layers of conductive or insulating material to create the circuit.
● Inkjet Printing: Depositing conductive ink onto a substrate using an inkjet printer.
● Laser Direct Structuring (LDS): Using a laser to activate a surface for subsequent metallization.

3. Can PCB prototypes be tested for functionality?

Yes, various testing methods such as continuity testing, functional testing, and automated testing, we ensure the prototype functions as intended and meets the design specifications.

4. Are there any additional services offered alongside PCB Prototyping?

Yes, alongside PCB prototyping, we also offer additional services such as PCB assembly, PCB fabrication, PCB layout, PCB manufacturing, and technical support.

5. How can I choose the right PCB prototyping service provider for my project?

To choose the right PCB prototyping service provider, consider factors like reputation, experience, capabilities, cost, turnaround time, quality assurance, and what kind of customer support electronics manufacturer provide.

6. What are the typical turnaround times for PCB prototyping services?

Typical turnaround times for PCB prototyping services range from a few days to a few weeks, depending on factors like complexity, quantity, chosen method, and the service provider's capabilities.

8. Do you Offer Quick Turn Printed Circuit Board Prototype?

Yes, we offer 24 hours quick turn PCB prototypes without sacrificing the quality of PCB boards.

9. Do you offer multi-layer PCB Prototype services?

Yes.

10. Do you offer custom finish (such as OSP, ENIG, ImAg, ENIG etc) services?

Yes, our highly experienced team is able to provide custom finish (such as OSP, ENIG, ImAg, ENIG etc) services based on your requirements.

11. Can you provide color difference for solder mask?

Yes.

12. Do you offer RoHS compliant or lead-free PCB prototypes?

Yes, we offer both RoHS compliant or lead-free PCB prototypes.

13. What is the smallest size and largest size of PCB prototype available?

We provide PCB prototype in minimum 1 x 1 inches and maximum in 18 x 20 inches size.

14. Which type of PCB Prototype Services are offered by you?

We offer PCB prototyping services like multi layered quick turn prototype, combined surface mount, chip-on-board (COB) and many other custom prototypes. Get a quick quote for any type of your requirements.

15. What is the Cost of Printed Circuit Board Prototypes?

The cost of PCB prototypes is depending on the various factors including amount of materials, labor work, components, quantity, complexity of product and more. Once we receive your quote request, we will get back to you with quotation.

16. How can I get a quote for PCB prototyping?

To get a quote for PCB prototyping, fill out this PCB prototype quote form with all the specifications and requirements & submit it. We will get back to you soon. In case you have any urgent requirements, you can also get in touch with us via sales@technotronix.us or 714/630-9200.

Do you have any PCB Prototype requirements? Request a free PCB Prototype quote. Alternatively, email BoM, Gerber files, and other required details at sales@technotronix.us or call us 714/630-9200.

PCB Assembled in 24 hours

Best Turn around time for Prototype PCB assembly. Kitted and Turn-Key option as per customers requirement.